Why is the Output of the Crusher reduced in Actual Production?

Why is the output of the crusher reduced in actual production?

Crusher equipment plays a very important role in the production line for crushing sand and gravel aggregates of various ores. It is indispensable crushing equipment in modern sand production lines. In actual production, the factors that affect the output of crushers are many, such as: material hardness, humidity, finished sand fineness, equipment maintenance and its own quality. Let’s take a detailed look at these factors that affect the output of the crusher!

1. The properties of the material

1) The hardness of the material. The harder the material, the more difficult it is to crush and the more serious the wear on the equipment.

2) The humidity of the material, that is, when the water content in the material is large, the material is easy to adhere in the stone crusher, and it is also easy to block during the feeding and conveying process, resulting in the reduction of crushing capacity.

3) The fineness and fineness of the crushed materials are required to be high, that is, the finer the materials crushed by the rock crusher, the smaller the crushing capacity. 

4) The composition of the material. The more the fine powder contained in the material before crushing, the more it will affect the crushing, because these fine powders are easy to adhere and affect the transportation.

5) The viscosity of the material. That is, the greater the viscosity of the material, the easier it is to adhere. Materials with high viscosity will adhere to the inner wall of the crushing cavity. If they cannot be cleaned in time, it will seriously affect the working efficiency of the crusher, and even the normal operation of the crusher.

6) The better the wear resistance of the crushing parts (hammer head, jaw plate) of the crushing equipment, the greater the crushing capacity. If it is not wear-resistant, it will affect the crushing capacity. In this regard, the broken parts of the rock crusher must be repaired regularly. If damaged or damaged, replace it in time to avoid affecting the normal operation of the crusher.

2. The difference of crusher models

The model of sand making machine produced by each manufacturer is different, and the output and energy consumption of equipment with different models are different during operation. When purchasing equipment, users should have a certain understanding of their own production and purchase a suitable sand making machine; otherwise it will not only affect the output, but also may cost the user higher costs.

3. Whether standard operation and regular maintenance

Standardized operation and regular maintenance of the sand making machine are very important and will also affect the output of the equipment. The continuity and uniformity of feeding have a great influence on crushing. Continuous and even feeding can not only normalize production, but also increase productivity. If the sand making machine operates irregularly during operation and does not do regular maintenance, it will cause the wearing parts to accelerate, greatly reduce the life of the equipment, and reduce the output.

4. The quality of the crusher

The high-quality crusher is not only energy-saving and environmentally friendly, but also can easily achieve the expected output. And high-quality manufacturers will choose new wear-resistant materials and adopt more advanced production technology, so that the equipment produced can meet the production needs of users.

5. Scheme design of sand production line

The final output is related to the equipment of the entire production line. For example, if the output is required to be 300t/h, the hourly output of the sand making machine should not only be 300t, and the processing capacity of the front jaw crusher, cone crusher, belt conveyor, etc. must also be matched, otherwise the final output will definitely not meet the requirements.